Main Page

heatweb_splash.json Intro
heatweb_open_source_controller_hardware.json Hardware
heatweb_controller_applications.json Applications
heatweb_field_trials.json Field Trials
heatweb_version_1.json v1
heatweb_version_2.json v2
heatweb_version_3.json v3
heatweb_kitboxes.json Kits
heatweb_sample_wiring.json Wiring
shed_schematic.json Mech
heatweb_single_plate_hiu.json Elec
heatweb_software_blocks.json Software
heatweb_portainer.json Containers
heatweb_local_data_storage.json Data
heatweb_hiu_graphics.json Graphics
heatweb_status_monitoring.json Status
heatweb_graphs.json Graphs
heatweb_dashboards.json Dashboards
heatweb_remote_access.json Remote
heatweb_control_networks.json Networks

Introduction

This is a new wiki site, started in May 2022, devoted to open source controls in the Plumbing and HVAC industry with a view to reducing carbon emissions.

The solutions on this site are in place on real-world, high profile installations, covering thousands of properties, and making a measurable difference.

Interesting applications are covered, however it is the primary aim to perfect the most common open-source functions as a priority, to fix common problems where carbon is currently been wasted through a lack of control or transparency.

The site has been setup following our success with an Innovate UK funded project to look for digital solutions to net zero... https://www.ukri.org/news/new-open-digital-solutions-to-speed-up-the-energy-revolution/

To guarantee interoperability between systems, all open software used on this site makes use of a standard MQTT protocol as described at https://github.com/heatweb/heat-network.
The GitHub project includes JSON descriptions that can be loaded by equipment and services to provide a full dictionary along with field descriptions and units.

See the Open Control Architecture page for an overview of how the system works.

This site runs on a Google Compute VM, alongside Node-RED and open controls software. It acts as a demonstration platform for how a wiki site can be integrated with controls. (if asked to login, use guest / guest)

Anyone can make use of the material on this site.

While controls software and architectures are built on open source hardware and software, systems also make use of commercially licenced software or paid for services, including GoJS, Pinata, Dropbox. Google Compute, and email. Free versions of these services are often available up to a certain scale, and most have a fully open-source equivalent. None of the commercial services are critical to the core functions or architecture of software.

Collaboration on producing this site is open to anyone with related technical material to contribute in relation to the projects listed. Please contact the admin with your intent, and please do not edit other people's work. Any additions that do not specifically contribute technical material related to lowering carbon may be removed without notice, as will any commercially sensitive material or advertising of products or services not directly related to projects. Refer to Creating new pages on this Wiki.

If you have a new project and you wish to collaborate, please contact us.

Applications

Projects

Hardware

Software

Purpose of this Wiki

• To provide instruction manuals for project related open source hardware and software
• 
  To establish open standards for data labelling and communication (HVAC-MQTT dictionary)
• To establish open standards for equipment control at a software level
• To record processes, procedures and software functions
• For the recording and dissemination of data from field trials related to open technologies and zero-carbon
• To store any media and data that is useful for open-source control
• To provide links to web sites including related GitHub projects
• To demonstrate and experiment with how a wiki can be run alongside controls software acting as a customisable front end
• To demonstrate and experiment with how a wiki can be used (alongside real-time data) to create a feedback loop (between designers and users) to improve outcomes
• Saving carbon through collaboration

Current Collaborators

• Thermal Integration Ltd. (Heatweb)
• Equans (Engie)
• Swansea University
• UCL (University College London)
• Specflue
• Putney Plaza Management Group & Residents
• The Barbican Centre

Projects

The following projects and field trials are the focus of this wiki. Hardware and software is been improved to ensure outcomes meet expectations, with the wiki used as a knowledge base for collaboration.

Project Title	Description	Links
Open Source Plumbing Controller	One of six projects awarded funding by Innovate UK to develop new open software, hardware and data solutions that can help accelerate the UK’s transition to a net zero energy system. Our project concerns developing an open-source controller for heating, ventilation and air conditioning (HVAC) systems that can carry out a wide variety of roles, and be built on and adapted by others. This will allow HVAC systems to be upgraded to open control, and: improve monitoring and learning enhance efficiency reduce running costs reduce carbon emissions.	Project Page Press Release
Specflue Training Centre Refit	Specflue run the UK's largest renewables training centre with lots of low carbon heat sources to be controlled. The project involves the upgrade of existing controls to use the new open controls standards.	Project Page Specflue Website
Swansea University, Solar Heat Energy Demonstrator (SHED)	The Solar Heat Energy Demonstrator in Margam is used to trial two large-scale solar heat storage demonstrators. It is a 1990’s industrial unit that has been retrofitted with solar technology, and as a result, has been running without gas since 2012. The SHED is also home to two other major projects: Transport for Wales’ Active Train Shelter and a test-rig to analyse five commercially available PV and solar thermal technologies. The project involves the upgrading of the SHED to run on CO2 heat pumps alongside existing solar thermal, providing hot water and driving numerous workspaces with central heating provided by a range of methods, with a view to discovering and documenting best practices.	Project Page SHED Website
Un y Berllan	A zero carbon domestic property belonging to Steve Harris.
Putney Plaza	Putney Plaza is a residential development in South London using gas boilers, CHP and roof mounted air source heat pumps. The project involves the upgrading of heat pump and chp controls to bring them back online. Residents and management will be provided with an online dashboard to keep track of performance and efficiencies.	Project Page Existing Wiki
The Barbican	Monitoring of HVAC systems and wireless temperature/humidity sensing.
The Excel Centre	Monitoring of Air Handling Units in the main halls with a view to improving network efficiencies and system performance.
The National Trust, Morden Hall, The Stable Yard	The National Trust's renewables demonstration site, with a range of technologies including solar thermal, solar PV, solar PVT, biomass, heat pumps, and hydro-electric.

If everyone can settle on the same dictionary structure, then everything can talk to everything, and software functions can be developed that will be compatible with all systems. A five level topic structure includes enough levels to describe any topology, identify routes, group fields, and allows for complete customisation when it comes to function. One can also integrate with other systems using flatter data structures based on field names alone by giving them a data group of their own. An example of this may be SAP PCDB data, which would be given a data group of pcdb with key names as set in the PCDB specifications.

Throughout the site you will find working JSON Calculators. These are generally used to generate stanadardised JSON formatted data that can be passed through standard topic keys, for interoperability.

Primary Applications

Buffer & Thermal Store Controller

Every heating or hot water system that involves renewable energy requires storage, be it a hot water cylinder in a dwelling, or a buffer store in a heat network.

This application follows the current guidance, including CP1 Codes of Practice, and industry best practices, to deliver a buffer control solution.

Functions:

• Buffer and pipe temperature and pressure sensing
• Bivalent control with storage zoning
• Multiple store control with service mode
• Boiler (gas and biomass) and heat pump sequencing, rotation and modulation based on store depletion (as per CP1)
• Solar thermal control
• Overheat functions for biomass and solar systems
• Low storage override functions (shedding of non-critical loads)
• MQTT services, dashboards and remote monitoring

HIU Monitoring and Controls Refurbishment

This application makes use of open-source controls to add monitoring to existing HIU installations, and also to allow controls to be upgraded to comply to best practices and achieve lower return temperatures.

Fan Coil Monitoring and Control

With a significant number of fan coil units and convector heaters out there connected to heat networks, it is important to get a grip on performance and to implement a better standard of controls.

This project application provides both monitoring and valve control to achieve lower return temperatures and manage outputs to better match loads.

This application extends to the monitoring and control of heat pumps and associated three port valves.

Heat Network Management

This application demonstrates how other applications can combine to form larger more complex networks and their control mechanisms.

This is a cloud or panel based installation of the open controls software, pulling together the data from devices to provide remote management and alarm routing.

Data Applications

Saving data of value is one of the most important functions missing from the current zero-carbon landscape. How can we learn if we don't record.

As part of this project we aim to provide software functions to save and retrieve data from a variety of data sources, with the aim of providing permanent records that can be used in academic study and referred to in guidance.

Combining data storage with alarm routing, allows system problems to be better diagnosed and fixed.

Data Storage

Methods for storing data.

Alarm Routing

Once a project is complete, handed over and all working, the most important function is alarm routing. You need to know when something goes wrong and required intervention.

Alarm routing is at the core of fit-and-forget plumbing, or a reliable heat network, however the implementation of a robust alarm system is difficult. In many cases, alarm systems end up being ignored due to an excessive number of low priority alarms.

We cover the most common methods of communicating alarms to individuals or organisations, as well as the methods used to prevent 'alarm overload' and how to escalate and redirect alarms when not responded to.

Hardware

The primary controls hardware used in this project is the Heatweb BEMS Hat for the Raspberry Pi (or BeagleBone).

This is a general purpose I/O board providing a full suite of inputs, outputs and communication buses for use in the HVAC industry. Combined with Node-RED the board offers a complete open-source controls solution for all common equipment.

The boards run from a 12v dc supply, generating 5v for the board, 24v for valves, and 36v for M-Bus, using on-board dc-dc converters backed up by a rechargeable battery for uninterrupted power supply.  A coin cell is used to power a real-time clock.

The I/O includes:

• NTC or 0-10v temperature and pressure sensors
• Pulse flow sensors and meters
• Volt-free signals from relays
• Relay outputs
• PWM inputs and outputs for valves and pumps
• 0-10v outputs for pumps, valves and boilers
• RS485 for Modbus communications with pumps, boilers, HIUs and BMS systems
• M-Bus meter communications

WiFi, Ethernet and Bluetooth are provided by the Raspberry Pi board.

A number of the inputs are universal, and can be switched between NTC, 0-10v, or volt-free / pulse inputs (jumper selected).  This ability to alter the hardware setup increases versatility significantly.

The addition of M-Bus allows us to connect to heat meters as standard, making the board a stand alone solution to open-sourcing meter data, and to use meter data within control logic.  

The battery backup allows us to safely shut-down all valves and the controls when power is removed.  This overcomes a common problem with HVAC systems, where valves typically remain open, destroying network performance.

Software

The following links relate to software used in projects on this wiki.

• Node-RED
• MQTT
• node-red-contrib-heatweb
• IPFS
• Inkscape

Equipment Libraries

The Equipment Libraries page contains functions for interacting with specific equipment for various manufacturers.

• Pumps
• Valves
• Heat Meters
• Pressurisation Sets
• Boilers
• HIUs
• Substations

Please Help

We need help in this project with the following:

• We are looking to recruit a skilled software engineer, capable of developing in Node.js and Linux embedded systems.
• We need to recruit keen engineers who wish to become one of the next generation of open-source controls installers.
• We are looking for properties to participate in field trials, where we can upgrade radiator controls and monitor performance through next Winter.
• We would like to talk to local authorities with residential blocks that have a roof space for a heat pump and wish to perform trials, or have energy centres that they would like to gain transparency on with a view to future zero-carbon upgrades.

We also have some functions we would like to build into open libraries but currently lack the knowledge to achieve properly. Help would be appreciated:

Please see Wish List.

Testing

Infoboxes